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Cleaner Production 
CP in China

 

 

 

 

 

 

Cleaner Production Tools

The Cleaner Production Knowledge Series

Book 2: CP Auditing Guidelines for Enterprises

By Mr. Qi Hongwei of the Chinese Project Office and Mr. Yao Mingkuan, Senior Engineer, SETC

Table of Contents

Preface - 1

Introduction  - 1

  • 1 Concept of the CP Audit - 3

  • 2 The Necessity of the CP Audit in Enterprises - 3

  • 3 General Steps of a CP Audit - 5

Chapter 1 General Information Collection

  • Section 1 Type of Enterprise - 7

  • Section 2 Geological Location - 7

  • Section 3 Administration Structure - 7

  • Section 4 Employees - 7

  • Section 5 Products and Revenue - 8

  • Section 6 Utilization of Resources and Energy - 8

  • Section 7 Pollution Control Operation - 8

Chapter 2 Preparation and Organization 

  • Section 1 Gaining Support from the Decision-makers of the Enterprise - 9

  • Section 2 Awareness Raising, Mobilization and Training - 10

  • Section 3 Establishment of an Audit Team - 12

  • Section 4 Development of an Audit Work Plan - 13

Chapter 3 CP Pre-Audit

  • Section 1 Inspection and Analysis of the Existing Plan - 15

  • Section 2 Identification of the Audit Priorities - 23

  • Section 3 Setting CP Targets - 27

  • Section 4 Proposal and Implementation of No-Cost and Low-Cost Solutions - 28

Chapter 4 CP Audit

  • Section 1 Preparation of the Process Flow Diagram of Priority Process - 29

  • Section 2 Identification of Material Input and Output and Environmental Emissions - 31

  • Section 3 Preparation of Material Balance and Main Pollutant Balance Diagrams - 36

  • Section 4 Cause Analysis of Pollution - 45

  • Section 5 Proposal and Implementation of No-Cost and Low-Cost Solutions - 48

Chapter 5 Generation and Selection of Preliminary CP Options

  • Section 1 Generation of CP Options - 49

  • Section 2 Collection and Classification of CP Options - 50

  • Section 3 Options Selection - 52

  • Section 4 Continuous Proposal and Implementation of No-Cost and Low-Cost Solutions - 54

Chapter 6 Feasibility Study for CP Options 

  • Section 1 Technological Feasibility Study - 56

  • Section 2 Environmental Feasibility Study - 57

  • Section 3 Economical Feasibility Study - 57

  • Section 4 Identification of CP Options - 59

Chapter 7 Implementation of CP Solutions

  • Section 1 Preparation of an Implementation Plan - 61

  • Section 2 Raising Funds - 62

  • Section 3 Implementation of Recommended Solution - 63

  • Section 4 Preparation of CP Audit Report - 63

Chapter 8 Sustainable Cleaner Production 

  • Section 1 Establishment and Improvement of CP Organization - 65

  • Section 2 Establishment and Improvement of CP Management System - 66

  • Section 3 Preparation of Plan for Sustainable CP - 67

Annex 1: Reference for Economic Evaluation - 68

Annex 2: Cleaner Production Audit at Fuyang Chemical General Works (Demonstration Plant of China - Canada Cooperation Project in Cleaner Production) - 74

Annex 3: CP Audit Report for a Pulp & Paper Mill - 105

Annex 4: CP Audit Report for Polypropylene Plant in a Petro-chemical Plant - 140

Annex 5: CP Audit Report for a Silk Printing and Dyeing Mill - 166

Annex 6: CP Audit Report for a Metallurgy Plant 194

References - 231

 

The text of this book is available only in Chinese

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